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After more than ten years of development, the enhanced oil recovery technology that could be matched with the development policy is established by technological breakthrough and on-site application according to the profile control, profile displacement, water plugging and control, and other technical demands for offshore oilfield, with the professional technical team that can provide customers with integrated services from reservoir analysis, scheme design to on-site construction.
The enhanced oil recovery business covers major oilfields in Bohai Sea, the Eastern South China Sea and the Western South China sea, and is expanded to onshore markets as well as Indonesia, Iraq and other overseas markets, and could solve the problems of stabilization yields and stimulation at all stages of oilfield development effectively for customers.
Profile control/profile displacement is the use of the corresponding properties of the chemical system to effectively improve the mobility ratio, adjust the injection profile, expand the swept volume, improve the oil displacement efficiency, and ultimately achieve the goal of enhanced oil recovery. At present, there are four types of systems: gel, particles, gas and active agents. The corresponding system or combination application is selected according to the reservoir nature and the problems to be solved in the target well group.
Gel: high temperature resistant gel, medium and low temperature gel, water-based gel, high-strength gel;
Particles: water-based supermolecular microsphere, temperature resistant supermolecular microsphere, intelligent controlled release supermolecular microsphere, dispersed micro gel, solid phase submicron particles, precipitation system in the formation, new composite resistance increasing system;
Gas: foam system, in-situ gas generation system;
Active agents: in-situ emulsification system, pickering system, worm micelle system, nano dispersion system.
By now, there are four categories, with a total of more than 20 kinds that have been developed, and their major technical indicators are shown as follows:
Types | Process Requirements | Formation Adaptation |
Gel | profile control and profile displacement | 1000~100000mD |
Particles | Deep profile control and displacement | 50~5000mD |
Gas | profile control and profile displacement | 50~5000mD |
Active agents | Profile displacement | 50~5000mD |
Indicator | Adaptable conditions |
Reservoir distribution | Solve the situ and plane contradictions, and enlarge the swept volume of water flooding |
Moisture content | Average moisture content of well group: 50%~95% |
Connectivity | The target layers have better connectivity, with the injection-production connection rate of 65% |
Pore throat distribution | Diameter of reservoir pore passage < 50 μm |
Temperature | Reservoir temperature ≤ 130℃ |
Mineralization | <200000ppm |
Microspheres product design and evaluation techniques, formation matching and decision-making method, advantageous channel identification technology, optimization and design technology for profile control and displacement parameters, numerical stimulation technology for profile control and displacement, detection technology for output liquid, etc.
Conventional profile control requires the separate maturation device, while profile control by gas requires specialized equipment. All other operations can be connected to the water injection pipeline for injection, without mixing and curing devices needed, and feature with small floor area required, less equipment used and easy to operate.
At present, the profile control/profile displacement technology has been applied on more than 500 wells cumulatively in Bohai Bay and South China Sea area, with the average yield increased by 3,500 t for each single well group, the input-output ratio of more than 1:3.
Results on microsphere profile control and displacement operation of a well group in Bohai oilfield: The water cut of the well group decreases from 72% to 64%, and its daily oil yield increases from 240 tons/day to 320 ton/day; It was valid for more than 1 year, with accumulative yield increased by 21,000 tons within such period, and the yield was increased by 138t per ton of agents, with the input-output ratio of 1:7.5, which showed significant economic benefits.
The chemical flooding process is to reduce the permeability of the high-permeability layer/section, reduce the permeability differences between layers by injecting gel that could flow in the large pore path of the formation or fractures into the water injection well, thus attaining the targets of controlling the channeling of injected water, adjusting the interlayer water absorption so as to enlarge the swept volume of the injected water and improve the production of the wells. This technology is mainly dominated by organic gel systems, together with the inorganic gel system, which can be adjusted according to different reservoir conditions, and has been widely used in water-cut controlling and production stabilization measures on offshore oilfields due to its simple process, low costs and safe system, etc. At present, there are polymer systems, pre crosslinked particle systems and surfactant systems. The corresponding system or combination application is selected according to the reservoir nature and the problems to be solved in the target well group.
Technical indicators of polymer flooding system:
Polymer molecular weight: 1,500 * 104~2,500 * 104;
Polymer viscosity (1,250mg/L): ≥ 25 mPa‧s;
Formation adsorption capacity: not less than 450 μg/g.
Technical indicators of chemical flooding profile adjustment delayed crosslinking profile control system:
Gelling time: 12~120 hours under 60℃, adjustable;
Gelling strength: Flowable weak gel to non-liquid strong gel; strength after gelling: 60,000~100,000 mPa‧s;
Salt-tolerance performance: mineralization of 30,000~50,000 ppm, The gelling strength could be maintained stably for more than 6 months.
Technical indicators of multi-function composite gel profile control agent:
The resistance to temperature can reach 140℃;
With better salt-tolerance performance, the gelation reaction is free from the influence of hypersalinity and multivalent cations;
The gelling strength could be maintained stably for more than 12 months;
The mobility is better before gelling, achieving the deep profile control;
With better adhesiveness after gelling, and powerful capacity of resistance to flushing.
Indicator | Technology for polymer delayed crosslinking profile control system |
Development features | The well group is characterized by obvious channeling. |
Formation temperature | <90℃ |
Permeability | 500~6000mD |
Mineralization | <30000ppm |
Complete the fluid preparation on the ground, and pump into the formation by plunger pump via filter after curing. Subsequently, replace with injected water, test the pressure drop curves, shut-in the well for coagulation, and restore the injection.
The Marketing Department has two technologies - chemical commingled plugging and staged packer plugging of horizontal well. For the oil wells with unknown effluent or with effluent from multiple points, the chemical commingled plugging utilizes the plugging agents to plug and seal off the channeling selectively in an automatic control manner, adjusts the producing profile of the oil wells, which is characterized by simple process, low costs and safe systems, etc. The staged packer plugging technology of horizontal wells, determines the water production interval (point) accurately through fiber-optical well logging, array-type multiphase combination logging and other water exploration technologies, attain the targets of locating the water shutoff or chemically plugging the water points, which is featured with high successful rate, large plugging strength, long period of validity, etc. At present, there are seven water plugging systems of nitrogen foam system, initial low viscosity polymer gel system, temperature control temporary plugging system, scattering gel system, water-based composite gel system, temporary plugging protection system and annulus chemical sealing system. The corresponding system or combination application is selected according to the reservoir nature and the problems to be solved in the target well group.
For different reservoir characteristics, different formations have different formulas of plugging agents, the major technical indicators are shown as follows:
Temperature resistance: 50~300℃;
Breakthrough pressure gradient: 5~11.67 MPa/m;
Experimental plugging rate: 95~99.8%;
Oil-water selection performance of plugging agent: Water shutoff ratio/Oil plugging rate > 5.
Indicator | Technical Applicability |
Development features | High water cut resulting from channeling at single layer or bottom water coning that is caused by multi-layer development and powerful interlayer heterogeneity |
Remaining oil saturation | The remaining oil has a relatively high saturation, with large potential |
Water cut of oil well | >90% |
Permeability of channeling layer | <10000mD |
Mineralization | <200000ppm |
The chemical commingled plugging technology: Complete the fluid preparation on the ground, and then pump into the formation by plunger pump. After squeezing, replace the injection water, shut in for coagulation, start up the pump, produce at variable frequencies, produce in small displacement and then adjust the fluid production capacity according to the water cut.
The staged packer plugging technology of horizontal well: move the string for operation, run down the squeezing string, inject the chemical packer materials at fixed points, lift out the squeezing string and replace with the water shutoff string, complete the plugging at fixed points, and then restore the production string of electric pump. Produce in small displacement when restoring the production, and then adjust the fluid production capacity according to the water cut.
The wellbore integrity management technology based on ZoneSHIELD casing sealing agent is adopted to address wellbore integrity issues caused by dynamic/static seal failure, cement sheath damage, etc. It has the advantages of short construction period, long effective period, and no impact on production. The sealing agent system applied by this technology can achieve autonomous settlement to the leakage position, penetrate into fine pores, and not mix with oil-water slurry, ensuring the sealing strength and successfully solving the problem of safe liquid preparation under high temperature conditions and complete solidification under low temperature conditions, ensuring safe operation during the injection process of sealing agent.
Initial viscosity < 150mPa‧s;
Insoluble in water and oil, with self settling properties;
High compressive strength, bonding strength > 150 MPa/m.
Production wells with failed dynamic/static seals;
Production wells with cement ring damage;
Production wells with corroded and damaged casing.
This technology adopts supporting equipment and tools such as automated annular insertion tube plugging agent injection equipment, magnetic drill and diversion groove, which improves the adaptability of this technology to complex on-site operations.
During homework, auxiliary operations such as casing drilling and wing valve insertion can be carried out as needed. The process flow is as follows: (1) Casing drilling or wing valve insertion; (2) Prepare a small amount of sealing agent multiple times; (3) Inject ZoneSHIELD casing sealant into the annulus using a plunger pump; (4) Close the injection valve and wait for solidification.
HGSC composite plugging removal technology, in collaboration with four functions of "generating heat chemically, increasing the energy by gas, chelation and dissolution, penetration cleaning", integrates the plugging removal concept of mechanical method, chemical method and thermal method organically, removes the organic plugging in the shaft and the immediate vicinity of wellbore resulting from the deposition of heavy components as well as the inorganic plugging caused by scaling of metal ions, releases the production capacity of oil well and improve its yield as well. This technology, which is mainly dominated by chemical heat generation system together with chelating system and organic cleaning system, could deal with organic and inorganic pollution at the same time, with the features of simple process, low costs, safe system, etc.
·Cleaning efficiency of heavy components ≥ 90%;
·Corrosion rate:<1g/(m2•h);
·With better compatibility, free from observed precipitation and flocculation.
·Low producing wells once with high-yield period;
·Wells plugged due to deposition of organic matters;
·Applicable to medium and high porosity and permeability formation;
·Water cut ≥40%
This technology can cooperate with string operation, and support with hydraulic flushing nozzle for operations. Inject parallel with two pumps, support with reaction inhibitor for operations.
No special equipment required when operating, the process flow is as follows: (1) The slurry pump (acidizing pump) injects the front-placed slug; (2) Shut in for soaking; (3) the slurry pump (acidizing pump) injects the slug of HGSC-A+B as well as the slug of HGSC-C; (4) Shut in for soaking.
HGSC composite plugging removal technology has been implemented in Bohai Oilfield for more than 50 wells since 2013, with a success rate of 100%. The liquid increase efficiency is 98.5%, and the cumulative oil increase exceeds 102,000 tons.
Chelating plug removal system is an environment-friendly oil well plug removal system, which is suitable for removing calcium magnesium scale and solid particles formed in the near wellbore formation pores, blastholes and screen sections during oil well production. It has the advantages of strong permeability, fast decomposition and no precipitation. The special additives in the system enable it to have long-term anti swelling, anti scaling and sand control functions, remove the plugging damage, reduce the possibility of sand production in the formation, and achieve the protection of oil and gas reservoirs. The main agent is a multi nitrogen heterocyclic ring structure. As a multi dentate ligand, it "fixes" multivalent metal ions to the inside of the ring structure. The state is stable. The main agent has strong chelating ability, is acidic, and has corrosion and scale inhibition characteristics. It forms polycarboxylate coordination ions with metal ions such as calcium, magnesium and iron in the water medium to form a dense protective film on the metal surface, with strong corrosion inhibition performance and extremely low corrosion rate to metals.
·PH (fresh liquid): 1~3/6
·PH (residue): 6
·Surface tension: ≤ 28mN/m
·Interfacial tension: ≤ 3mN/m
·Calcium scale corrosion rate: ≥ 90%
·Clay dissolution rate: 10-20%
·Anti swelling rate: ≥ 85%
·Shrinkage expansion rate: ≥ 25%
·Demulsification rate (2h): ≥ 95%
·Corrosion rate (4h, 65 ℃): ≤ 1.5g/(m2·h)
·Slow speed system, which can realize deep unblocking treatment;
·Removal of calcium, magnesium, barium, strontium, iron and other inorganic scale blockage;
·Clay mineral expansion, particle migration and other sensitive minerals are relieved;
·Damage to reservoir caused by invasion of foreign fluids such as drilling and completion filtrate and solid invasion;
·Low corrosion, extremely low secondary damage, and low flowback requirements;
·No emulsification with crude oil, and the returned liquid can directly enter the production process;
·Applicable temperature range: 50~100 ℃.
This technology has been applied in Bohai Oilfield for more than 150 well times and increased oil production by more than 230,000 m3
China Oilfield Services Limited (COSL) is the leading integrated oilfield services providers in the Asian offshore market. COSL’s four main services divisions—Geophysical Services, Drilling Services, Well Services, and Marine and Transportation Services—cover the exploration, development, and production phases of the oil and gas industry.
2015 China Oilfield Services Limited All Rights Reserved Record Number: Tianjin ICP NO. 17008252