Water-based drilling fluid/cuttings reduction treatment technology

Offshore in situ reduction technology

Overview:

Offshore in situ reduction technology includes chemical pretreatment, screening- flocculation-filtration, liquid treatment        and utilization and auxiliary equipments. On account of the types of waste and on-site operating conditions, treatment        processes can be customized.

Features:

Enclosed conveying of wastes; In-situ treatment; Minimum waste quantity and disposal costs; Suitable to different water-based        drilling fluid systems; Environmental Protection Solution Vessel (EPSV) option; The liquid after treatment can be        100% reused.

Offshore drilling cuttings convey equipment

Overview:

According to the requirements of the offshore recycling operation mode, integrated solutions such as screw conveyor system        and plunger pump closed transfer system are provided to achieve long distance, high drop, uninterrupted continuous        conveying and collection operations.

Features:

Long conveying distance;

Easy installation and convenient maintenance;

Closed conveying;

Vertical climbing of materials;

High degree of automation;

Operation data is collected, recorded and storaged;

Technical parameters    

Item Screw conveying system Closed conveying system of drilling cuttings
Conveying capacity 25-50T/h ≥50 m                    3                    /h
Conveying distance 15m Horizontal≥500m, Vertical ≥120m
Conveying angle 0~20° Closed conveying distance 0~90°
Energy consumption 7.5~15KW 55KW

Offshore drying and sorting equipment

Overview:

Through the screening function of the equipment, the larger cuttings are sorted and collected with ton bag, while the        liquid phase with smaller cuttings drop into the under-screen collection tank. The liquid will be transported to        flocculation filter system for further treatment. The technology can reduce the liquid content of drilling cuttings        and achieve the reduction goal.

Features:

Compact mounted; Strong sorting ability; Large capacity; Low water content on cuttings after treatment.

Technical parameters    

Item Technical Parameters
Processing capacity of separating screen ≥140 m                    3                    /h
Maximum delivery capacity of delivery pump 15 m                    3                    /h
System power(KW) 25
Treatment effect Moisture content<30%
Overall dimensions Main equipment 4500×1570×3100mm

Offshore flocculation filter press equipment

Overview:

Waste water-based drilling fluid is to be flocculated by chemical pretreatment system, and then filtered under pressure        for deep separation. The separated liquid phase is transferred to next process for reuse, and the solid phase is        collected with ton bag. The technology can reduce the waste volume by 80%.

Features:

In-situ treatment; Minimum waste quantity and disposal costs; Suitable to different water-based drilling fluid systems;        The liquid after treatment can be 100% reused.

Technical parameters    

Parameters Technical Parameters
Processing capacity 10m³/h (water-based drilling fluid)
Operating pressure Filter pressure≤1.2MPa,Press pressure≤1.6MPa
Material pump Power:11kw,Flow:30-40m3/h,Pressure:0-2.0 MPa

Multi-stage reduction equipment    Overview:

With the research and development concept of "gravity filtration separation+flocculation centrifugal solid removal+high-pressure        filtration dehydration", 100% reduction of water-based drilling cuttings on the sea can be achieved through primary        drilling cuttings drying, secondary solid phase removal, and tertiary liquid phase purification.

Features:

High processing efficiency per unit area, saving workspace;

100% reduction of water-based drill cuttings during drilling,and 100% reuse of treated liquid phase;

Full process operation parameter monitoring with high degree of automation;

Full equipment modular design, flexible installation.

Technical parameters    

Item Technical Parameters
Treatment capacity The water-based drilling cuttings treatment can reach 20m                    3                    /h
Treatment effect Water concentration in cuttings<60%,the fluid can be reused
Occupied area 55m                    2